Ceramic PCB
세라믹 기판 (Ceramic Substrate)
세라믹 기판은 소성 과정을 거친 얇고 평평한 재질로, 방열 성능과 절연 특성이 매우 우수합니다. 일반적으로 알루미나(Aluminum Oxide)나 베릴리아(Beryllium Oxide) 소재가 주로 사용됩니다.
세라믹 PCB의 특성
세라믹 PCB는 높은 운용 온도와 낮은 열팽창 계수를 가집니다. 또한 열적 특성이 뛰어나고 고주파 대역에서의 성능이 탁월하며, 수분 흡수를 방지하는 능력이 우수합니다.
Ceramic PCB Capabilities
| Item | Thick Film | DCB/DBC | DPC | AMB |
|---|---|---|---|---|
| Layer Count | 10 Layers | 2 Layers | 2 Layers | 2 Layers |
| Max Board Dimension | 138*190mm | 138*178mm | 138*190mm | 114*114mm |
| Min Board Thickness | 0.25mm | 0.30mm – 0.40mm | 0.25mm | 0.25mm |
| Max Board Thickness | 2.0mm | 1L: 1.3mm; 2L: 1.6mm | 2.0mm | 1.8mm |
| Conductor Thickness | 5um – 13um | 0.10mm – 0.30mm | 2um – 200um | 0.25mm – 0.80mm |
| Min Line Width/Space | 6/8mil (0.15/0.20mm) | 12/12mil (0.30/0.30mm) | 6/8mil (0.15/0.20mm) | 20/20mil (0.50/0.50mm) |
| Substrate Type | Al2O3, AIN, BeO, ZrO2 | Al2O3, AIN, ZrO2 | Al2O3, AIN, ZrO2, Si3N4 | Al2O3, AIN, Si3N4 |
| Substrate Thickness | 0.25, 0.38, 0.50…2.0mm | 0.25, 0.38, 0.50…2.0mm | 0.25, 0.38, 0.50…2.0mm | 0.25, 0.38, 0.50…1.0mm |
| Min Hole Diameter | 4mil (0.1mm) | |||
| Min Hole Spacing | NPTH: 16mil (0.30mm); PTH: 20mil (0.5mm) | |||
| Min PAD Ring | 6mil (0.15mm) | N/A | 3mil (0.075mm) | N/A |
| Surface Treatment | AgPd, AgPt, Au | OSP / Ni Plating / ENIG / ENEPIG | ||
| Thermal Stress | 1 hour @ 350℃ | 3 x 10 Sec @ 280 ℃ | 15 min @ 350 ℃ | 3 x 10 Sec @ 280 ℃ |
Ceramic PCB Material
| Item | Attribute |
|---|---|
| Brand | CeramTec / GTT / Huaqing / Laird / Maruwa / Rogers / Toshiba |
| Base Material | AI2O3 / AIN / BeO / SiO2 |
| Base Material Thickness | 0.20mm / 0.25mm / 0.30mm / 0.38mm / 0.50mm / 0.635mm / 0.76mm / 0.80mm / 1.0 mm / 1.2 mm / 1.5mm / 2.0 mm |
| Thermal Conductivity | 24w / 27w / 170w / 200w / 240W |
| Soldermask Type | Glass glaze, Soldermask oil (white, black, green, blue, yellow, red) |
| Tg Value | 200 / 250 / 300 / 400 / 500 / 600 / 700 / 800 |
| Halogen Free | Yes (optional) |
| Breakdown Voltage | 11 – 34 KV |
| Dielectric Constant (MHZ) | 9 – 10 |
| Water Absorption | 0% |
| ROHS | Yes |
| Flammability | 94V-0 |
| Thermal Conductivity (W/m.K) | Al2O3: ≥ 24; AIN: ≥ 170; BeO: ≥ 240; Si304: 16 – 22 |
| Dielectric Strength | 0.635mm: 11KV/mm; 1.0mm: 17KV/mm; 2.0mm: 34KV/mm |
| Wrap & Twist | ≤ 0.75% |
Prototype Lead Time
| Prototype(<1m²) | Layers | Normal Service | Expedited Service |
|---|---|---|---|
| Ceramic PCB | 1 Layer | Thick Film: 3 – 3.5 weeks DCB/DBC/AMB: 3 – 4 weeks DPC: 2 – 3 weeks | Thick Film: 1.5 weeks DCB/DBC/AMB: 2 – 3 weeks DPC: 1.5 weeks |
| 2 Layers | Thick Film: 3 – 4 weeks DCB/DBC/AMB: 3.5 – 4.5 weeks DPC: 2.5 – 3.5 weeks | Thick Film: 2 weeks DCB/DBC/AMB: 2.5 – 3.5 weeks DPC: 2 weeks | |
| 4 Layers | Thick Film: 4 – 6 weeks | 2.5 weeks | |
| 6 Layers | Thick Film: 4.5 – 6 weeks | 2.5 weeks | |
| 8 Layers | Thick Film: 5 – 7 weeks | 3 weeks | |
| 10 Layers | Thick Film: 6 – 8 weeks | 3.5 – 4 weeks |
Mass Production Lead Time
| Production | Layers | Normal Service | Expedited Service |
|---|---|---|---|
| Ceramic PCB | 1 Layer | Thick Film: 3.5 – 4 weeks DCB/DBC/AMB: 4 – 5 weeks DPC: 4 – 5 weeks | Thick Film: 1.5 – 2.5 weeks DCB/DBC/AMB: 2.5 – 3.5 weeks DPC: 2 – 3 weeks |
| 2 Layers | Thick Film: 4.5 – 5.5 weeks DCB/DBC/AMB: 5 – 6 weeks DPC: 5 – 6 weeks | Thick Film: 2 – 3 weeks DCB/DBC/AMB: 3 – 4 weeks DPC: 2.5 – 3.5 weeks | |
| 4 Layers | Thick Film: 5 – 6 weeks | 2.5 – 3 weeks | |
| 6 Layers | Thick Film: 5 – 6 weeks | 3 – 3.5 weeks | |
| 8 Layers | Thick Film: 6 – 7 weeks | 3 – 4 weeks | |
| 10 Layers | Thick Film: 7 – 9 weeks | 4 – 5 weeks |
- Ceramic PCB Capabilities
- Ceramic PCB Material
- Prototype Lead Time
- Mass Production Lead Time
| Item | Thick Film | DCB/DBC | DPC | AMB |
|---|---|---|---|---|
| Layer Count | 10 Layers | 2 Layers | 2 Layers | 2 Layers |
| Max Board Dimension | 138*190mm | 138*178mm | 138*190mm | 114*114mm |
| Min Board Thickness | 0.25mm | 0.30mm – 0.40mm | 0.25mm | 0.25mm |
| Max Board Thickness | 2.0mm | 1L: 1.3mm; 2L: 1.6mm | 2.0mm | 1.8mm |
| Conductor Thickness | 5um – 13um | 0.10mm – 0.30mm | 2um – 200um | 0.25mm – 0.80mm |
| Min Line Width/Space | 6/8mil (0.15/0.20mm) | 12/12mil (0.30/0.30mm) | 6/8mil (0.15/0.20mm) | 20/20mil (0.50/0.50mm) |
| Substrate Type | Al2O3, AIN, BeO, ZrO2 | Al2O3, AIN, ZrO2 | Al2O3, AIN, ZrO2, Si3N4 | Al2O3, AIN, Si3N4 |
| Substrate Thickness | 0.25, 0.38, 0.50…2.0mm | 0.25, 0.38, 0.50…2.0mm | 0.25, 0.38, 0.50…2.0mm | 0.25, 0.38, 0.50…1.0mm |
| Min Hole Diameter | 4mil (0.1mm) | |||
| Min Hole Spacing | NPTH: 16mil (0.30mm); PTH: 20mil (0.5mm) | |||
| Min PAD Ring | 6mil (0.15mm) | N/A | 3mil (0.075mm) | N/A |
| Surface Treatment | AgPd, AgPt, Au | OSP / Ni Plating / ENIG / ENEPIG | ||
| Thermal Stress | 1 hour @ 350℃ | 3 x 10 Sec @ 280 ℃ | 15 min @ 350 ℃ | 3 x 10 Sec @ 280 ℃ |
| Item | Attribute |
|---|---|
| Brand | CeramTec / GTT / Huaqing / Laird / Maruwa / Rogers / Toshiba |
| Base Material | AI2O3 / AIN / BeO / SiO2 |
| Base Material Thickness | 0.20mm / 0.25mm / 0.30mm / 0.38mm / 0.50mm / 0.635mm / 0.76mm / 0.80mm / 1.0 mm / 1.2 mm / 1.5mm / 2.0 mm |
| Thermal Conductivity | 24w / 27w / 170w / 200w / 240W |
| Soldermask Type | Glass glaze, Soldermask oil (white, black, green, blue, yellow, red) |
| Tg Value | 200 / 250 / 300 / 400 / 500 / 600 / 700 / 800 |
| Halogen Free | Yes (optional) |
| Breakdown Voltage | 11 – 34 KV |
| Dielectric Constant (MHZ) | 9 – 10 |
| Water Absorption | 0% |
| ROHS | Yes |
| Flammability | 94V-0 |
| Thermal Conductivity (W/m.K) | Al2O3: ≥ 24; AIN: ≥ 170; BeO: ≥ 240; Si304: 16 – 22 |
| Dielectric Strength | 0.635mm: 11KV/mm; 1.0mm: 17KV/mm; 2.0mm: 34KV/mm |
| Wrap & Twist | ≤ 0.75% |
| Prototype(<1m²) | Layers | Normal Service | Expedited Service |
|---|---|---|---|
| Ceramic PCB | 1 Layer | Thick Film: 3 – 3.5 weeks DCB/DBC/AMB: 3 – 4 weeks DPC: 2 – 3 weeks | Thick Film: 1.5 weeks DCB/DBC/AMB: 2 – 3 weeks DPC: 1.5 weeks |
| 2 Layers | Thick Film: 3 – 4 weeks DCB/DBC/AMB: 3.5 – 4.5 weeks DPC: 2.5 – 3.5 weeks | Thick Film: 2 weeks DCB/DBC/AMB: 2.5 – 3.5 weeks DPC: 2 weeks | |
| 4 Layers | Thick Film: 4 – 6 weeks | 2.5 weeks | |
| 6 Layers | Thick Film: 4.5 – 6 weeks | 2.5 weeks | |
| 8 Layers | Thick Film: 5 – 7 weeks | 3 weeks | |
| 10 Layers | Thick Film: 6 – 8 weeks | 3.5 – 4 weeks |
| Production | Layers | Normal Service | Expedited Service |
|---|---|---|---|
| Ceramic PCB | 1 Layer | Thick Film: 3.5 – 4 weeks DCB/DBC/AMB: 4 – 5 weeks DPC: 4 – 5 weeks | Thick Film: 1.5 – 2.5 weeks DCB/DBC/AMB: 2.5 – 3.5 weeks DPC: 2 – 3 weeks |
| 2 Layers | Thick Film: 4.5 – 5.5 weeks DCB/DBC/AMB: 5 – 6 weeks DPC: 5 – 6 weeks | Thick Film: 2 – 3 weeks DCB/DBC/AMB: 3 – 4 weeks DPC: 2.5 – 3.5 weeks | |
| 4 Layers | Thick Film: 5 – 6 weeks | 2.5 – 3 weeks | |
| 6 Layers | Thick Film: 5 – 6 weeks | 3 – 3.5 weeks | |
| 8 Layers | Thick Film: 6 – 7 weeks | 3 – 4 weeks | |
| 10 Layers | Thick Film: 7 – 9 weeks | 4 – 5 weeks |
적용 사례
경쟁사보다 앞서 나갈 수 있도록, 풍부한 현장 노하우로 지원하겠습니다.
FR4 PCB for Intelligent tracking series products
- Layer Count: 4 Layers
- PCB Type: FR4 PCB
- Material: FR4 PCB TG150
- Board Thickness: 1.6mm +/-10%
- Copper Thickness: 1oz
- Surface Treatment: ENIG(Au 1u‘’)
- Solder Mask: Green
Extra thin PCB for health monitoring devices
- Layer Count: 2 Layers
- PCB Type: FR4 PCB
- Material: FR4 PCB TG180
- Board Thickness: 0.15mm
- Copper Thickness: 1oz
- Surface Treatment: ENEPIG(Au 1u‘’)
- Solder Mask: Black
Heavy copper PCB for electric vehicle charging
- Layer Count: 6 Layers
- PCB Type: Heavy Copper PCB
- Material: FR4 PCB TG170
- Board Thickness: 2.0mm +/-10%
- Copper Thickness: 6/6/6/6/6/6oz
- Surface Treatment: ENIG(Au 1u‘’)
- Solder Mask: Green